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Boeing 787-8 Design, Certification, and Manufacturing Systems Review

Author: Federal Aviation Administration

Publisher: CreateSpace

Published: 2015-03-06

Total Pages: 72

ISBN-13: 9781508730354

This final report is in response to the Federal Aviation Administration's (FAA) and Boeing Commercial Airplanes' (Boeing) assignment to validate the work conducted during the Boeing 787 (B787) certification process and further ensure the airplane meets the intended level of safety. On January 31, 2013, the FAA and Boeing jointly formed the B787 Critical Systems Review Team (CSRT) to conduct a comprehensive review of the B787's critical systems, including the airplane's design, manufacture, and assembly, and provide recommendations. From February 1, 2013, to July 31, 2013, the CSRT, composed of FAA and Boeing subject matter experts, conducted in-depth reviews of B787 critical systems based on in-service data and using safety risk management principles. These subject matter experts have backgrounds in both engineering (systems, structures, and propulsion) and manufacturing/quality. The CSRT used in-service and in-production issues to focus its review. To further define the scope of its activities, the CSRT employed a safety-risk methodology to prioritize areas for review.

Design, Manufacturing and Applications of Composites Tenth Workshop 2014

Author: Reza Vaziri

Publisher: DEStech Publications, Inc

Published: 2015-03-04

Total Pages: 401

ISBN-13: 1605951692

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New strategies on fillers, reinforcements, process modeling and SHM Discusses carbon fiber, ceramic, metal, and wood compositesApplications to wind turbines, aerospace, piping The tenth in an ongoing series, this large volume contains 44 papers published for the first time on the behavior, process modeling and testing of composites, written by well-known researchers from universities and research centers in Japan and Canada. Special attention is given to advances in reinforcements, manufacturing, and sensing methods for SHM of composite processes and damage. Key words include: braided composites, nanotube, graphene nanoplatelet, moisture effects, structural health, functionally graded shells, curvilinear composite, lignin, sensors, piezoelectric, and damage sensing.

Supply Chain Vulnerabilities Impacting Commercial Aviation

Author: Kirsten M Koepsel

Publisher: SAE International

Published: 2019-09-04

Total Pages: 64

ISBN-13: 076809397X

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Written by Kirsten Koepsel, a lawyer and engineer whose work has focused on aviation cybersecurity, Supply Chain Vulnerabilities Impacting Commercial Aviation addresses the big question facing aircraft manufacturers today: keep the work in house or outsource it? The ongoing battle between cost cutting and supply-chain control is ever more visible as aircraft OEMs have full order books and tight delivery schedules. Since the 1980s, commercial aviation, like many other industries, looked for ways of more economically sourcing parts and services. The new partnerships between OEMs and suppliers at multiple levels, did make the industry nimbler and more ?exible. Yet, it also introduced a higher level of instability, risks and vulnerabilities to the aviation ecosystem. Supply Chain Vulnerabilities Impacting Commercial Aviation discusses the differences in requirements depending on the buyer of the aircraft (governmental or not), ranging from delivery delays to risks linked to cybersecurity and the Internet of Things (IoT), including possible problems with faulty sensors and counterfeit parts. The book also analyses the consequences of not having visibility into lower-tier suppliers, and how prepared they are when it comes to possible disruptions such as earthquakes or political unrest.

Lessons Learned from the Boeing 787 Incidents

Author: United States. Congress. House. Committee on Transportation and Infrastructure. Subcommittee on Aviation

Publisher:

Published: 2013

Total Pages: 68

ISBN-13:

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Transformation in the Air

Author: National Research Council

Publisher: National Academies Press

Published: 2015-07-24

Total Pages: 60

ISBN-13: 0309374634

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The Federal Aviation Administration (FAA) is currently undertaking a broad program known as Next Generation Air Transportation System (NextGen) to develop, introduce, and certify new technologies into the National Airspace System. NextGen is a fundamentally transformative change that is being implemented incrementally over a period of many years. Currently, the FAA is putting into place the foundation that provides support for the future building blocks of a fully operational NextGen. NextGen is a challenging undertaking that includes ground systems, avionics installed in a wide range of aircraft, and procedures to take advantage of the new technology. Transformation in the Air assesses the FAA's plan for research on methods and procedures to improve both confidence in and the timeliness of certification of new technologies for their introduction into the National Airspace System. This report makes recommendations to include both ground and air elements and document the plan's relationship to the other activities and procedures required for certification and implementation into the National Airspace System.

Aviation Safety

Author: United States Government Accountability Office

Publisher:

Published: 2011-09-30

Total Pages: 50

ISBN-13: 9781468004083

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GAO found that FAA followed its certification process in assessing the Boeing 787 airplane's composite fuselage and wings (see fig.) against applicable FAA airworthiness standards. FAA applied five special conditions when it found that its airworthiness standards were not adequate to ensure that the composite structures would comply with existing safety levels. These special conditions require Boeing to take additional steps to demonstrate the 787's structures meet current performance standards. FAA also granted Boeing an equivalent level of safety finding when the manufacturer determined it could meet the standard but prove it differently from the method specified in that standard. On the basis of a review of FAA's special condition requirements, Boeing submissions, and discussions with FAA and Boeing officials, GAO found that FAA followed its process by documenting the technical issues related to the design of the composite fuselage and wings, determining the special conditions and equivalent level of safety finding, obtaining public comments on draft special conditions, and monitoring Boeing's compliance with those conditions. EASA also assessed the use of composite materials in the Boeing 787 and relied on FAA to oversee Boeing's compliance in some cases. EASA's process for determining whether its existing airworthiness standards were adequate to ensure the 787's composite fuselage and wings met current levels of safety was similar to FAA's special conditions process and resulted in some additional review items, partly because of differences in their respective standards. On the basis of expert interviews and a review of literature, GAO identified four key safety-related concerns with the repair and maintenance of composites in commercial airplanes-(1) limited information on the behavior of airplane composite structures, (2) technical issues related to the unique properties of composite materials, (3) standardization of repair materials and techniques, and (4) training and awareness. None of the experts believed these concerns posed extraordinary safety risks or were insurmountable. FAA is taking action to help address these concerns identified by GAO related to the repair and maintenance of composite airplane structures. However, until these composite airplanes enter service, it is unclear if these actions will be sufficient.

Prognostics and Health Management of Electronics

Author: Michael G. Pecht

Publisher: John Wiley & Sons

Published: 2018-08-15

Total Pages: 800

ISBN-13: 1119515300

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An indispensable guide for engineers and data scientists in design, testing, operation, manufacturing, and maintenance A road map to the current challenges and available opportunities for the research and development of Prognostics and Health Management (PHM), this important work covers all areas of electronics and explains how to: assess methods for damage estimation of components and systems due to field loading conditions assess the cost and benefits of prognostic implementations develop novel methods for in situ monitoring of products and systems in actual life-cycle conditions enable condition-based (predictive) maintenance increase system availability through an extension of maintenance cycles and/or timely repair actions; obtain knowledge of load history for future design, qualification, and root cause analysis reduce the occurrence of no fault found (NFF) subtract life-cycle costs of equipment from reduction in inspection costs, downtime, and inventory Prognostics and Health Management of Electronics also explains how to understand statistical techniques and machine learning methods used for diagnostics and prognostics. Using this valuable resource, electrical engineers, data scientists, and design engineers will be able to fully grasp the synergy between IoT, machine learning, and risk assessment.

Flying Blind

Author: Peter Robison

Publisher: Anchor

Published: 2022-10-11

Total Pages: 337

ISBN-13: 0593082516

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NEW YORK TIMES BUSINESS BEST SELLER • A suspenseful behind-the-scenes look at the dysfunction that contributed to one of the worst tragedies in modern aviation: the 2018 and 2019 crashes of the Boeing 737 MAX. An "authoritative, gripping and finely detailed narrative that charts the decline of one of the great American companies" (New York Times Book Review), from the award-winning reporter for Bloomberg. Boeing is a century-old titan of industry. It played a major role in the early days of commercial flight, World War II bombing missions, and moon landings. The planemaker remains a cornerstone of the U.S. economy, as well as a linchpin in the awesome routine of modern air travel. But in 2018 and 2019, two crashes of the Boeing 737 MAX 8 killed 346 people. The crashes exposed a shocking pattern of malfeasance, leading to the biggest crisis in the company’s history—and one of the costliest corporate scandals ever. How did things go so horribly wrong at Boeing? Flying Blind is the definitive exposé of the disasters that transfixed the world. Drawing from exclusive interviews with current and former employees of Boeing and the FAA; industry executives and analysts; and family members of the victims, it reveals how a broken corporate culture paved the way for catastrophe. It shows how in the race to beat the competition and reward top executives, Boeing skimped on testing, pressured employees to meet unrealistic deadlines, and convinced regulators to put planes into service without properly equipping them or their pilots for flight. It examines how the company, once a treasured American innovator, became obsessed with the bottom line, putting shareholders over customers, employees, and communities. By Bloomberg investigative journalist Peter Robison, who covered Boeing as a beat reporter during the company’s fateful merger with McDonnell Douglas in the late ‘90s, this is the story of a business gone wildly off course. At once riveting and disturbing, it shows how an iconic company fell prey to a win-at-all-costs mentality, threatening an industry and endangering countless lives.

Ask the Pilot

Author: Patrick Smith

Publisher: Penguin

Published: 2004

Total Pages: 292

ISBN-13: 9781594480041

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Though we routinely take to the air, for many of us flying remains a mystery. Few of us understand the how and why of jetting from New York to London in six hours. How does a plane stay in the air? Can turbulence bring it down? What is windshear? How good are the security checks? Patrick Smith, an airline pilot and author of Salon.com's popular column, "Ask the Pilot," unravels the secrets and tells you all there is to know about the strange and fascinating world of commercial flight. He offers: A nuts and bolts explanation of how planes fly Insights into safety and security Straight talk about turbulence, air traffic control, windshear, and crashes The history, color, and controversy of the world's airlines The awe and oddity of being a pilot The poetry and drama of airplanes, airports, and traveling abroad In a series of frank, often funny explanations and essays, Smith speaks eloquently to our fears and curiosities, incorporating anecdotes, memoir, and a life's passion for flight. He tackles our toughest concerns, debunks conspiracy theories and myths, and in a rarely heard voice dares to return a dash of romance and glamour to air travel.

Glare

Author: Ad Vlot

Publisher: Springer Science & Business Media

Published: 2007-05-08

Total Pages: 222

ISBN-13: 030648398X

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Glare is the name given to a new material for aircraft structures developed at Delft University in the Netherlands. It consists of thin aluminium layers bonded together by adhesive containing embedded fibres and is very resistant to fatigue. This book gives the inside story of how the development of Glare took place. It took more than two decades from the first tests in Delft to the major breakthrough following the decision of Airbus to apply the material on the A380 super-jumbo. This success was achieved by a small group of people inspired by professor Boud Vogelesang, people who kept believing in the material and fought against all obstacles during the years. This book tells the story of the ups and downs and the final success of their efforts.